WellHead Control Panel (Air/Gas Drive)
Air/Gas Drive
WellHead Control Panel
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This wellhead control panel designed to control single wells; It generally includes a feed tank,
air/gas hydraulic pumps, accumulators, pressure regulators, hand pump, filters as well as
controls and associated instruments for the LP pneumatic power manifold (logic) and HP hydraulic power manifolds. In this
type of WHCP, the LOW and HIGH pipeline pressures are sensed by mechanical adjustable pilot valves.
The panel is designed to withstand pneumatic pressures up to 150 PSI and hydraulic pressure up to 15,000 PSI. Hydraulic pressure is generated by air/gas pumps. Pneumatic pressure is supplied from cylinders to
nitrogen or air or gas rack instrumented from a pipeline. The complete panel is enclosed in a stainless steel housing
up to 3 mm thick, which encapsulates instruments and tubes.
The Wellhead control panel is designed for the highest levels of security.
WHCPs can have several applications, including
We make products that meet your needs.
■ up to 10,000 PSI
■ Safe and sequential operation of wellhead valves (SSSV/SSV)
■ Emergency stop and fire
Safe operation of rising valves
■ Flow line pressure control
■Well testing operation
■ HIPPS/ESD/throttle valve control
These types of Wellhead Control Panels can be solar power operated and would reduce Carbon footprint and also help make operations more cost effective by eliminating the use of external electricity, compressed air and reduced maintenance cost while improving equipment availability.
WHCP is supplied with solar power system which contains 3 main components:
Solar modules, Charge regulator(s) & Battery bank. Solar modules are assembled on a structure & mounted on top of the panel.
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Solar module produces DC power and is wired through the charge regulator to charge the battery bank. The two main functions of the charge regulator are to prevent the battery from being overcharged and to eliminate any reverse current flow from the batteries back to the solar modules at night. Charge controller is provided inside the Local Control Panel, in case of low voltage or over voltage. It disconnects batteries from charge circuit and as well from load circuit to protect the solar system.
The battery bank stores the energy produced by the solar array during the day for use at any time of day or night. Batteries come in many sizes and grades.
Additional services
■ Installation / Training Start-Up Supervision
■ Extended warranty
■ Customized System
Key Features
■ Can be integrated with PLC/RTU/SCADA
■ Hydraulic Fusible Plug Loop
■ Mostly used in Onshore Environment
■ API RP 14C /API RP14B
■ Eex ‘d’,NEMA-4X,IP65 Certified Panels
■ NACE MR0175/ ISO-15156 Compliant Panels
■ ASME, PED 97/23/EC Design Compliant Components
■ Cleanliness Level to any NAS, ISO, SAE Level
■ Protective coating for Harsh Environmental Conditions
■ High Pressure High Temperature (HPHT) Panels
■ Arctic Service Panels
■ 3D Model Design Review
■ Reliability and Availability Study
■ SS316L Tubing Material